A full-package clothing manufacturer specializing in high-quality knitgarments, particularly garment-dyed apparel. The facility is in the heart of Tecate, approximately 1.5 miles from the international border crossing into San Diego, offeringsignificant logistical advantages.Location Advantages:Proximity to the U.S. Border:Fast commercial crossing due to the proximity tothe San Diego border.Low Employee Turnover:Compared to other regions like Tijuana, Rosarito, andEnsenada, Lekker Sewing boasts low employee rotation, ensuring consistency inproduction.Facility Overview:Size:Approximately 45, 000 sq. ft. of production space.Complete Manufacturing Solution:o Development & Pre-Production Team:Includes pattern making, grading(Optitex), lab dips, sample sewing, screen printing, and embroidery.o Production Capabilities:Cutting, sewing, garment dyeing andtreatments, embroidery, screen printing, and packing.o Advanced Software Integration:AIMS manufacturing software andUpstart real-time shop floor control for seamless operations.Administrative Infrastructure:o HR, safety, import/export specialists (using GR Solutions software), accounting, logistics, production scheduling/planning, QC management, all overseen by a General Manager.o HR (Sfera) and accounting (Contpaqi) software for smooth internaloperations.Utilities and Infrastructure:o New electrical configuration with a modern transformer.o Unlimited natural gas supply for boilers and printing ovens.o Unlimited city water for garment dyeing.o Wi-Fi connectivity throughout the facility.Additional U.S. Storage:Two 44 ft containers permanently docked at RL Jonesfor extra storage on the U.S. side of the border.Current Workforce:120 skilled employees.Production Capacity (48-hour week):Sewing:Capable of producing an average of 45, 000 side seam tees per weekwith 45 sewers.Garment Dyeing:Can process 80, 000-100, 000 garment-dyed tees week
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Property ID: 310097184480